
Mailer Boxes




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Custom Mailer Boxes: Premium Shipping Solutions
Our custom mailer boxes are shipping cartons designed specifically to safeguard and present your products during transit. Ideal for U.S.-based retailers, wholesalers, and e-commerce brands, these boxes serve as the first point of contact with your customer, delivering both protection and brand impression.
Why Choose Our Mailer Box Packaging
- We offer wholesale mailer boxes at competitive rates with low minimum order quantities—ideal for growing businesses.
- Choose from kraft mailer boxes, corrugated mailer boxes, or blend both for strength and texture.
- From structure to aesthetics, our printed mailer boxes showcase your brand logo and artwork more crisply than competitors like Packola or Boxup.
- We also specialise in subscription mailer boxes, using custom shipping mailer boxes that ensure reliable delivery month after month.
- Enhanced design features such as mailer boxes with inserts, tuck-top mailer boxes, and tab-lock mailer styles support product presentation and protection.
Benefits
- Durable protection: Corrugated walls shield against damage, while inserts hold products securely.
- Brand impact: Full-color print, embossing, foil, UV, and custom finishes elevate the e-commerce mailer boxes experience.
- Eco-conscious options: Our eco-friendly mailer boxes, including recyclable kraft stock, demonstrate corporate responsibility.
- User experience: With custom logo mailer box detailing and easy opening features, unboxing becomes a memorable event.
- Cost-effective fulfillment: Uniform dimensions and sturdy structure create savings in shipping costs—perfect for subscription mailers.
Specifications
- Sizes: Small (8 Ă— 4 Ă— 2 in.) to Large (18 Ă— 12 Ă— 6 in.), plus custom sizing.
- Styles: Tuck-top, roll-end, tab-lock, die-cut.
- Optional inserts: Cardboard or foam for fragile items, or compartments for electronics and cosmetics.
Material / Paper Stocks
- Kraft mailer boxes: Brown or white kraft paperboard, ideal for minimalist or natural branding.
- Corrugated mailer boxes: Single- or double-wall board for heavy-duty protection.
- Stock combinations: Kraft exterior with corrugated interior for structured finesse and durability.
Printing Techniques
- CMYK & PMS color: Precise color reproduction for your brand.
- Digital & offset printing: From small runs to large-scale campaigns.
- Specialty finishes: Embossing, foil stamping, spot UV, satin or matte lamination.
- Coatings: Moisture-resistant or soft-touch options for added protection and feel.
Additional Details
- Lead time: 8–12 business days; express production available.
- MOQ: Starting at 100 units for most sizes.
- Design support: Includes dielines, proofing, and 3D mockups.
- Certifications: FSC and recyclable materials included for eco-friendly mailer boxes.
- Tracking: Each order includes quality checks and shipping labels for shipment accuracy.
Use Cases
Perfect for:
- Direct-to-consumer businesses using e-commerce mailer boxes
- Subscription brands requiring reliable subscription mailer boxes
- Retailers and wholesalers looking for distinctive personalized mailer boxes
- Product launches needing secure mailer box solutions
Box Style | Punch Partition, Tuck Flap Box, Pillow Box, Gable Box, Sleeve Box |
Dimension (L + W + H) | All Custom Sizes Available |
Quantities | 100 – 500,000 |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
Printing | Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors |
Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
Included Options | Die Cutting, Gluing, Perforation |
Additional Options | Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping) |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turnaround | Standard Turnaround Time: After getting the artwork approved, it takes 5-7 business days for producing the box and further 5-7 business days for the shipment to be conveyed. While in the case of corrugated boxes and folding cartons the turnaround time is between 15-22 business days which include 10-15 business days for the production of boxes and 5-7 business days for the shipping to reach your doorstep. When talking about rigid boxes the production time is increased to 25-30 business days and so is the shipping time from 25-35 business days. Expedite Turnaround Time: Once the job is sent for production after the approval of artwork the production time for corrugated boxes and folding cartons is 8-10 business days whereas shipping requires 5-7 business days. In case of rigid boxes, the expedited turnaround time varies as per the quantities and will be quoted accordingly. |
Shipping | Ship Flat, Packed in Boxes, UPS, Fedex, DHL, Port to Port |
frequently asked questions
Yes, we can expedite your order and get the boxes to you in 6-8 business days with a small fee.
Yes, We have thousands of running customers in Canada, Australia, UK and USA. Our services are available all around the world without any shipping charges.
We will provide you with a 3D digital illustration of the boxes so that you have a better idea of how your boxes will look once they are produced. Also, we offer free physical sample of your own boxes on bulk orders so that you can check if everything is as per your requirements.
You can place an order with us with these 4 easy steps:
1- Fill out the “Get A Quote” Form.
2- Upload your artwork or email it to us.
3- Provide approval on the digital proof.
4- Once the payment is made we will send your boxes to production.
You can easily track your order by call us at (+1 940 257 2957) or you can contact the sales representative who is assisting you on your project.
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What are custom mailer boxes?
A mailer box made of paperboard material is popular for wrapping and storing products. However, the interlocking flaps and wings make these boxes easy to assemble. And it doesn't require adhesive tape to assemble and close the box. Additionally, its double side walls increase its durability and make it more resistant to transport than other types of packaging. -
What is the difference between a mailer box and a shipping box?
A mailer box features cost-effective, durable, perfect subscription & e-commerce packaging. And you can use these boxes for wrapping individual products and shipping them directly. The shipping carton is a large box for shipping multiple products. Hence, such cartoons are more sustainable, flexible, and costly than the mailer box. -
Can you use a mailer box for product shipping?
Yes, you can use these boxes for individual product packaging and ship them directly, as these boxes are cost-effective, durable, creative, efficient, and detail-oriented in presenting the products innovatively. -
What is the ideal size for the mailer wholesale packaging?
The size of the boxes depends on your particular product's packaging needs. However, our mailer packaging boxes come in distinct standard sizes such as(L*W*D), 6*6*2, 10*8*4, and 14*12*3. -
What is the best paper type used for manufacturing mailer Containers?
Cardboard paper is the most popular material used for creating mailer containers. However, it is durable, creative, and stunning to customize to make the boxes appealing for packaging and branding. You can use flutes between the layers of the cardboard paper to make it more flexible and durable. -
How to innovate mailer boxes as modern & stylish?
Customization lets you innovate the visual display of the boxes into modern and stylish. However, it is a must to explore market trends for packaging and printing to produce the best. And by using special finishing options to make the boxes visually premium. -
Why is detail-oriented mailer packaging vital?
When it comes to choosing a product, customers first explore the products to know the innovative features and the brand identity. However, printed detail makes it easier for the customers to choose the best suits. -
How does a printed mailer box build a branded image of the products?
A box showcases what's inside and how valuable it is. However, the more appealing and stunning the box you use, the more valuable your product will be and reflect the branded features of the products inside. -
How can mailer wholesale boxes enhance brand awareness?
Brand awareness is meant to spread knowledge about the business and make customers aware of that business's productivity and worth. Each company must have a unique identity which we call a logo. And when you print your company logo onto the box, it makes it a branding tool to increase brand awareness.Â